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Module 4 of 10 200m 15 exam Qs

Spring & Balance Problems

Broken spring identification, balance test failures, uneven door movement, spring fatigue signs, cable drum issues, and counterbalance adjustments.

  • Identify broken spring symptoms from customer description and visual inspection
  • Diagnose balance test failures and determine correction actions
  • Troubleshoot cable and drum issues causing uneven movement
  • Select correct spring replacements based on door specifications

Lesson 1

Broken Spring Identification & Symptoms

Customer-Reported Symptoms

A broken torsion spring is the most common garage door service call. Customers typically report:

  • "I heard a loud bang in the garage" - the sound of the spring breaking
  • "The door will not open" or "The door is very heavy"
  • "The opener runs but the door barely moves"
  • "There is a gap in the spring above the door"
#1
Most Common Service Call
Loud Bang
Classic Customer Report
Visible Gap
Visual Confirmation

Visual Confirmation

A broken torsion spring is easily identified by a visible gap in the spring coils where the wire has snapped. The two halves of the broken spring may remain on the shaft or may have shifted apart. On a two-spring system, one spring may be broken while the other remains intact - the door may partially function but be dangerously unbalanced.

🚨

Do Not Operate

Never operate a garage door with a broken spring using the opener. The opener is not designed to lift the full weight of the door without spring assistance. Running the opener with a broken spring can strip gears, burn the motor, or cause the door to fall.

Key Takeaway

A loud bang followed by a heavy or non-functional door is the classic broken spring presentation. Look for a visible gap in the spring coils to confirm. Never operate the door with the opener when a spring is broken.