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Module 4 of 10 240m 9 exam Qs

Welding for Ironworkers

SMAW, FCAW, fillet welds, groove welds, CJP welds, preheating, and weld symbols.

  • Identify fillet welds, groove welds, and CJP welds
  • Describe SMAW and FCAW welding processes
  • Explain preheating requirements and procedures
  • Interpret weld symbols on structural drawings

Lesson 1

Fillet Welds, Groove Welds & CJP

Fillet Welds

A fillet weld is a triangular weld joining two surfaces at an angle (typically 90 degrees). It is the most common weld type in structural steel, used for beam-to-column connections, stiffener plates, and gusset plate attachments. The size of a fillet weld is measured by its leg length.

Groove Welds

A groove weld (butt weld) is a weld made in a groove between two pieces joined end to end. The edges of the base metal are prepared (beveled) to create a groove that is filled with weld metal. Groove welds are used for moment connections and column splices.

CJP Welds

A CJP (Complete Joint Penetration) weld is a groove weld where the weld metal extends through the entire thickness of the joint. CJP welds achieve full-strength connections and are required for moment connections and critical structural joints.

Fillet Weld

Shape: Triangular cross-section

Joint: Lap, tee, corner

Use: Most common structural weld

Groove / CJP Weld

Shape: Fills prepared groove

Joint: Butt (end to end)

Use: Moment connections, splices

Key Takeaway

A fillet weld joins two surfaces at an angle. A CJP weld provides Complete Joint Penetration for full-strength connections. Fillet welds are most common; CJP welds are used for critical connections.